The core functionality involves a deep integration of welding processes. It works by importing a 3D model, using a vision system to precisely identify all welds on a component, and auto-generating the welding program based on the model’s actual contours.
The core functionality involves a deep integration of welding processes. It works by importing a 3D model, using a vision system to precisely identify all welds on a component, and auto-generating the welding program based on the model’s actual contours. This approach allows one worker to control 4-6 automatic welding units simultaneously, driving down labor costs and helping global production facilities lower costs and boost productivity.
The workpieces suitable for this workstation including: H Beam, roof beam, crane beam (driving rail beam), mechanical equipment base structural parts and other relatively steel structure products.
Item
Parameters
Note
Rated voltage
Three-phase AC 380v±10% 50Hz
Motor insulation level
F
Effective travel of ground rail
Length is Customized
Effective travel of horizontal movement
1.5m
Total length of the beams: 3.5 meters
Travel ground rail moving speed
277-416mm/s
Column lifting moving speed
88.8-133mm/s
Beam moving speed
600-800mm/s
Repeat accuracy
±0.1mm
No need for imported 3D drawings by using a line laser stereo camera (BCW181P) to perform 3D point cloud reconstruction directly within the system.
The workstation comes with built-in welding process packages for applications like multi-layer, multi-pass and stitch welding. It automatically sets parameters based on plate thickness, enhancing efficiency and enabling intelligent operation.
Operating with no need for programming, fixtures, manual intervention, or 3D drawings, the system automatically corrects errors and deviations, ensuring automated and intelligent welding in steel structure production.
The system is equipped with digital twin technology, allowing for the simulation and demonstration of welding paths on a PC and providing complete visualization of the entire welding process.
